Aseptic Filling
Model No: |
TW8FS |
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Products Name: Aseptic Filling
Features Specifications:
Triowin Aseptic Filling Systems offer a highly effective and reliable aseptic method of bulk packaging for high and low-acid food products, including tomato paste, vegetables and fruit juices, purees, particulates, concentrates, sauces, soups and dairy products.
The Aseptic Filler receives drums or bins through roller conveyors. The containers can be drums in a single line, drums on a pallet (4 drums) and bins. The operator places the presterilized bag in the container then they are automatically transported under the filling station. The presterilized bag is manually placed under the aseptic chamber in a sterile environment saturated by overpressure steam. The operator pushes the start cycle and automatically the cap is removed, the bag filled with sterilized product and then recapped. The standard measure system is with load cells but also the volume system is available. At the end of the filling cycle, the roller conveyor transports the containers to the exit.
Features & Advantages
1. high production speed achieved by a newly designed head system (single head or twin heads available), improved reliability from a fully PLC controlled self diagnostic operational mode.
2. greater versatility by meeting various packing standards with different products.
3 Coodinate well with the tube in tube sterilizer, if some malfunction with the filler, the product will be automatic flow back into the buffer tank before the UHT sterilizer.
4. The use of a hermetically sealed empty bag ensures the bag will remain sterile before it is filled.
5. High pressure saturated steam is used for sterilization of the fitment, cap and exposed portion of the fller prior to each filling cycle. NO CHEMICALS are required.
6. The sealing of the fill valve on the interior of the fitment keeps product completely away from the package sealing area.
7. The hermetic heat sealing of the fitment provides a tamper evident closure and a superior oxygen barrier.
8. The overall aseptic design of the filler allows uninterrupted.
operation throughout a complete tomato/fruit season, maximizing your plants effciency.
9. CIP and SIP available together with tube in tube sterilizer.
Parameters
Type |
TWRFC20-20-10 |
Processing capacity |
10000BPH |
Compressed air |
0.7Mpa, 1m3/min. |
Water consumption |
3 tons per hour |
Total power |
10KW |
Dimension |
4360x3300x2600mm (LxWxH) |
Gross weight |
9000kg |
Applicable bottle diameter |
50-90mm |
Applicable bottle height |
165-290mm |
About Us| Established in 1993, reconstructed in 1999, Shanghai Triowin Technology Company Limited is specialized in providing complete plants for tomato & other fruits processing and packaging. Thanks to our technical & developing team with rich experiences over 30 years and 110 whole lines, Triowin Tech. is capable for execution on turn-key base with capacity ranging from 60 TPD to 2000 TPD. Due to our continuous development and integration with international companies Rossi&Catelli, ING.Rossi, FMC, ITA, FBR, FENCO, MANZINI, ZACMI etc, Triowin Tech. has formed its unique and beneficial characters in design and process technology. All the plants are manufactured strictly under guideline of ISO 9001, 5S management system. And due to our high level management, Triowin has awarded CE certificate, and our products have been exported to USA, Japan, Australia, Singapore, EU, South-eastern Asia, Africa, Mid-Asia, Mid-east regions etc.
From the beginning of raw fruits washing, lifting, selecting, crushing, peeling, coring, pulping etc, to various vacuum concentration, UHT sterilization, Triowin can provide whole solution for either BID(bag in drum) packaging or small bottles packaging ( RTD, ready to drink).Many of the highly educated staff have obtained their MA degree and Ph.D in majors of Food Engineering and Packaging Machinery, which allows Triowin to be capable of designing, developing, manufacturing, installing, commissioning as well as technical training and competent after-sales services of whole line. Triowin mainly consists of two divisions of technologies: one is the Engineering Department and the other is R& D Dept. With an efficient combination of these two divisions, optimum design of process flow and specific processing method could be put forward to customers according to their capitals of investment and some realistic situation. Therefore, This complete solution is wealthy of turn-key project indeed. Triowin has been taking digesting the worldwide advanced processing technology and branding No.1 maker in China as its own mission for a long time. Through studying and adopting newly-developed process and packaging technologies worldwide in the last over 10 years, Triowin has enhanced its compatibility and obtained a deep understanding of advanced packaging technologies in the world. Subsequently, we formed our own insight for fruit processing industry and our solutions are verified successfully for customers. Triowin are always ready and expecting chances to serve any customers worldwide. |
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